pvc conduit pipe production line
Production line configuration reference( pvc conduit pipe production line)
Main features of PVC Pipe Machine:
- extruder: adopting conical twin-screw extruder, unique designed screw, realizing shorting plasticizing time, good compounding and excellent plasticization.
- gearbox: adopting super quality gear box and reducer, with nice outline, stable running, low noise and long service time.
- extruding barrel temperature controlling system: adopting cast aluminum heaters with stainless steel covers, wind cooling system, ensuring good features of cooling and heating, precision temperature controlling.
- screw and barrel: screw-core installing with internal temperature controlling system, barrel equipped with vacuum degassing system, can get rid of the waste gas from the raw material which can guarantee super quality of the products.
- driving system: adopting A.C motor, using FUJI or ABB inverters which provide stable torque output and various speed.
- vacuum calibrating tank: with two vacuum chambers which can make sure the perfect roundness of the pipe, spraying water cooling, equipped with temperature controller, realizing automatic discharging the water, the main body of the tank make of stainless steel, long service time.
- haul-off machines: 2 laws, 3 claws, 4 claws, 6 claws and 8 claws are provided to manufacture various pipes, haul-off speed governed by the FUJI or ABB inverter.
- cutting unit: saw cutting and planet saw cutting, with dust collection system.
- staking unit: automatic overturning system, can freely fix the length of the pipe.
- controlling system: manual controlling cabinet or SIEMENS PLC touch screen controlling
Process flow
PVC powder + additive → mixing → spring feeding → twin screw extruder → mould and calibrator → vacuum forming machine → haul off machine → cutting machine → discharging rack
Item | component | quantity |
1. | conical twin screw extruder | 1set |
2. | mould | whole 1set |
3. | vacuum calibration tank | 1set |
4. | water-spray cooling tank | 1set |
5. | hauling machine | 1set |
6. | cutter | 1set |
7. | stacker | 1set |
Main parameter reference( pvc conduit pipe production line )
Model number | PVC-16/63 | PVC-20/110 | PVC-50/160 | PVC-75/250 | PVC-110/315 | PVC-200/450 | PVC-315/630 | PVC-500/800 |
Pipe diameter | 16-63mm | 20-110mm | 50-160mm | 75-250mm | 110-315mm | 200-450mm | 315-630mm | 500-800mm |
Max output | 120kg/h | 120kg/h | 180kg/h | 300kg/h | 450kg/h | 650kg/h | 800kg/h | 1400kg/h |
Production rate | 1.5-15m/min | 0.8-8m/min | 0.5-5m/min | 0.4-4m/min | 0.3-2m/min | 0.1-1m/min | 0.07-0.7m/min | 0.05-1 m/min |
Extruder model | SJZ-50/105 | SJZ-50/105 | SJZ-55/110 | SJZ-65/132 | SJZ-80/156 | SJZ-92/188 | SJZ-92/188 | SJZ-105/220 |
Motor power | 45kw | 45kw | 55kw | 75kw | 105kw | 160kw | 205kw | 305kw |
Center height | 1000mm | 1000mm | 1000mm | 1000mm | 1100mm | 1100mm | 1200mm | 1350mm |
Installation area | 22*2.5*2.0m | 24*2.8*2.0m | 24*2.8*2.0m | 30*2.8*2.2m | 35*3.0*2.4 m | 36*3.0*2.4 m | 38*3.2*2.8 m | 42*3.5*3.2 m |
